Displaying items by tag: supplementary cementitious materials

US: The City of Syracuse, New York, is pilot-testing a new method of infrastructure construction by incorporating recycled glass as a cement substitute in concrete, reports CNY Central newspaper. A patented process by recycling company KLAW Industries crushes glass into fine powder, reportedly replacing 20% of the cement in concrete from recent projects, including upgrades to pavements. The approach follows successful implementations in the City of Binghamton and by the New York State Department of Transportation, with support from SUNY College of Environmental Science and Forestry and Clarkson University.

Department of Public Works Commissioner Jeremy Robinson said "We’re always looking for the most effective and sustainable approaches to constructing and maintaining city infrastructure. Based on the results of this testing, we can determine if the solution can be expanded to more sidewalks and, possibly, other applications.”

Europe: In 2023, 29.7Mt of slag entered the built environment in building materials in the EU and the UK. 20.3Mt (68%) of the slag was granulated blast furnace slag, of which 18.3Mt (90%) was ground for use in cement production, with the other 2Mt (10%) serving as aggregates. The remaining 9.4Mt of the slag was steelwork slag, of which 600,000t (6.4%) was used in cement and concrete production, with the rest used for roadbuilding.

Between 2000 and 2023, slag substituted for 752Mt of limestone, clay and sand in clinker production and for 405Mt of aggregates across the EU and UK construction sectors.

Thomas Reiche, chair of the European slag association EuroSlag and managing director of the FEhS Building Materials Institute, said "Despite the tensions on the European steel market, ferrous slags were once again able to make an important contribution to resource conservation, climate protection and the circular economy in 2023."

US: St Marys Cement won three national awards at the Slag Cement in Sustainable Concrete Awards 2023. The producer won the awards for supplying its slag cement for the construction of Wixom Assembly Park in Wixom, Michigan; of 333 North Water in Milwaukee, Wisconsin, and of Excellerate Manufacturing in Appleton, Wisconsin.

US: Terra CO₂ has begun full-scale trial production of concrete without cement using its novel supplementary cementitious material, Opus Zero. The SCM consists of ground, heated glass spheres made from silicate rock.

Chief scientific officer DJ Lake said “Opus Zero represents a pivotal moment in our journey towards sustainable cement and concrete. Of the very few non-carbon-capture solutions to decarbonising cement, with none proven at scale, Opus Zero stands above the rest for being inherently cost-efficient, practical and scalable for the industry. Today, Opus Zero represents a zero-clinker cement that can be produced with abundant feedstock around the world, does not require opening new mines to scale, and aims to seamlessly fold into the current industry landscape.”

Malaysia/Singapore: Pan-United Corporation has signed a new contract with renewable power provider Cleantech Solar. With the support of Keppel, Keppel Asia Infrastructure Fund and Shell Singapore, the partners will install 900 solar panels at Pan-United Corporation sites, including its Johor slag grinding plant in Malaysia. The building materials producer is executing the project as part of an existing three-year memorandum of understanding (MoU) with Shell Singapore for the decarbonisation in the built environment. Commissioning of Pan-United Corporation’s new solar power capacity is scheduled later in 2024.

Pan-United Corporation CEO May Ng said “We are delighted that our partnership with Shell has advanced our efforts to adopt renewable energy solutions, which are crucial in reducing our operational carbon emissions. Industry partnerships to leverage collective strengths is a sure way to decarbonisation. Solar deployment in collaboration with Cleantech Solar supports our efforts in contributing to the sustainability goals under the ‘Energy Reset’ pillar of the Singapore Green Plan 2030 and brings us closer to our sustainability target of becoming a carbon-neutral ready-mix concrete company by 2050.”

Canada: Concrete block producer Canal Block has integrated CarbiCrete’s cement-free concrete production technology at its Port Colborne plant in Ontario. CarbiCrete’s technology produces concrete from steel slag. The integration at the Port Colborne plant commands US$2.24m-worth of funding from the global innovation cluster NGen, towards a total project cost of US$5.97m.

CarbiCrete CEO Chris Stern said "We are tremendously grateful for NGen's continued support, which is helping Canada position itself as the undisputed world leader in low carbon concrete."

Canal Block president Durk Bylsma said "Canal Block has had a long history of developing sustainable products for the masonry industry. We are excited to partner with CarbiCrete to bring this truly revolutionary technology to market and further our commitment to be an ecologically and socially responsible manufacturer."

Canada: Carbon-negative concrete producer CarbiCrete has signed a deal with Holcim subsidiary Lafarge Canada. Under the deal, Lafarge Canada will process steel slag at its St. Constant cement plant in Québec for use as an ingredient in CarbiCrete’s CO₂-cured cement-free concrete.

CarbiCrete partner Patio Drummond produces carbon-negative concrete blocks using CarbiCrete’s technology at its Drummondville concrete block plant in Québec. The company is on a drive to double the production of CarbiCrete blocks. It first partnered with CarbiCrete during trial production of its material in 2018.

Lafarge Canada vice-president of cement Andrew Stewart said “We are committed to reducing our environmental footprint and leading the way in sustainable construction. Our partnership with CarbiCrete is a testament to our dedication to offering sustainable solutions and actively participating in the circular economy.”

CarbiCrete CEO Chris Stern said “Collaborating with Lafarge allows us to leverage long-established infrastructure and years of expertise in processing steel-related by-products. This enables us to make an immediate climate impact as we scale the deployment of our technology which reduces embodied carbon in concrete by both avoiding emissions and removing carbon through mineralisation.” Regarding the on-going scale-up of production at Patio Drummond’s Drummondville plant, Stern said “Increased production of our carbon-negative blocks brings us closer to our common goal of decarbonising production of the world’s most consumed man-made substance.”

UK: The British Standards Institution has introduced a revised BS 8500 standard for concrete. The revised BS 8500 standard opens new possibilities for concrete producers to combine CEMII/A-L Portland limestone cement (PLC) and ground granulated blast furnace slag (GGBFS) in a wider range of exposure classes.

Mineral Products Association (MPA) chair and Cemex UK Materials managing director Lex Russell said “As the first UK company to introduce net-zero CO₂ concrete in 2020, we have the ongoing responsibility to deliver lower carbon products at scale. The incoming changes to BS 8500 are welcomed by all at Cemex as it underpins our ambitious global goal for Vertua lower-carbon cement and concrete products to reach half of all cement and concrete sales by 2025.” He added “The amended concrete standard will serve to keep us on track with our decarbonisation goals, with the primary objective to become a net-zero CO₂ company by 2050. It also aligns with our Future in Action programme to achieve sustainable excellence through climate action, circularity and natural resource management.”

US: Solidia Technologies has commenced production of its mineralised CO₂-based supplementary cementitious material (SCM) at a pilot line at its headquarters in San Antonio, Texas. The pilot line increases the company’s production capacity of the SCM by a factor of 25.

Solidia Technologies senior director of strategy and business development Pradeep Ghosh said "With the dramatic increase in production capacity that the new pilot line brings, we are now shipping significant quantities of Solidia SCM to ready-mix concrete producers, transport agencies and contractors to qualify and trial our material."

Australia: Alternative cement and concrete producers have welcomed a new Australian civil engineering standard that allows builders to use reduced-CO₂ geopolymer concrete in infrastructure projects. Wagners, which produces Earth Friendly Concrete (EFC), said that the revision has removed one if its key barriers to wider market acceptance. EFC replaces 100% of cement with supplementary cementitious materials, including ground granulated blast furnace slag (GGBFS) and pulverised fly ash, by virtue of its binder technology. Wagners previously supplied EFC for the London Power Tunnels project in the UK, based on local technical approval-based building codes. The producer now expects a new standard like the Australian one to follow in the EU.